Our Manufacturing Process

Synthetic lawn manufacturing has come a long way since its introduction in the 1960s. Actually, it’s come a long way since even the early 2000s.

Layback Lawn uses the best synthetic lawn manufacturers

Synthetic lawn manufacturing has come a long way since its introduction in the 1960s. Actually, it’s come a long way since even the early 2000s. With advances in manufacturing tech and materials used, modern synthetic lawn is softer, more durable, and feels far more like the real thing. Features such as UV resistance, water resistance, high drainage and less abrasive, more realistic textures make modern synthetic lawn an attractive option for many applications.

While the first few attempts at synthetic lawn were made from material similar to that you’d find in your carpet, nowadays realistic synthetic lawn like the Layback Lawn range is made from polyethylene, polypropylene, and nylon. Generally, it’s a mix of high tech plastic with additives such as colouring dyes and UV stabilisers. Once mixed through in a hopper, the coloured mixture is added to a steel mixer, thickened, and taken through an extruder head, creating individual synthetic fibres. 

The grass fibre blades are then reinforced, made resistant to force and temperature variations, before being coiled around spools, called bobbins, and sent through to synthetic lawn manufacturers. From here, the next step of the synthetic lawn manufacturing process is called tufting, where the bobbins are placed on a machine and needles push the grass blades through a primary layer of turf backing, a bit like a sewing machine.

Once the first layer is ready, the grass lawn is rolled, and a coat of latex is applied to the underside before the lawn is attached to a strong, secondary backing layer. A roller presses everything together, and it all seals together with high heat. And that’s it! We roll it up, and it’s ready to be picked up by or delivered to our customers. At Layback Lawn, we’ve spent a long time sourcing the very best manufacturers for our synthetic lawn. Our range has lawns for all kinds of uses, including the heat-resistant Oasis, Pet Friendly design, and Putting Green options. We also offer accessories like lawn deodorisers.

Quality Products Only

Why Choose Us

“Layback Lawn high-quality synthetic lawn products come with a massive range of benefits!. ”

Never Mow again

Enjoy A Real Grass Look

Child Friendly

Pet Friendly

Withstand Australia's Climate

Spend More Time With Family

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Bring Nature In Your Home.

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